Vanguard OHV V-Twin Repair Manual Page 52

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Vanguard
TM
Twin-Cylinder OHV Liquid-Cooled Engine
Section 4 - Engine Overhaul
Page 47
4. Engage flats on plunger with fork in drive lever
and assemble solenoid to starter, Fig. 102.
a. Torque nuts to 70 in. lbs. (8.0 Nm).
5. Install field coil wire and nut.
a. Torque nut to 90 in. lbs. (10.0 Nm).
Fig. 102
REPLACING PINION GEAR ASSEMBLY
Pinion gear replacement requires complete starter motor
disassembly. It is recommended that a complete
inspection of all components be performed at that time.
Disassemble Starter
For ease of disassembly and assembly, clamp drive end
housing in a vise as shown, Fig. 103.
1. Remove solenoid.
2. Remove starter thru bolts.
3. Remove brush end cap, Fig. 103.
NOTE: To prevent losing brush springs, do not
remove brush retainer until starter housing
has been removed from drive end cap, Fig. 103.
Fig. 103
4. Remove starter housing from drive end cap.
Fig. 104
CAUTION: Take care not to damage drive housing or
mounting surface.
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